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This is the base holder of kitchen range,using laser cutting,deep drawing,bending,welding process to manufacture and brushing to finish.
The Process of Deep Draw Stamping
The deep draw process is necessary for parts with a depth that exceeds their diameter, like beverage cans, deep pans, assembly housings, and other containers. A blank piece of sheet metal is positioned over a die, and a punch is used to force the metal into the die and create a custom shape. Once the die is made and tooling set, the process is relatively inexpensive, especially for high-volume production, because it can be completed with minimal downtime or maintenance.
From start to finish, the deep draw stamping process is as follows:
1. Engineers provide a design.
2. Our Engineers review the design and determine whether the part can be created with our 50-1000 ton presses.
3. We consider the ideal thickness, shape, and radii of the finished part and what will work best based on customer specifications and our expertise. Typical parts we create are between 0.005 and 0.5 inches, with extremely tight tolerances. We can also make dies up to four feet wide and eight feet long.
4. We implement Finite Element Analysis, or FEA. This allows us to virtually create the part using the final design and accurately simulate the entire manufacturing process. Any problems with design or tooling can be easily discovered and changed before it costs time and money.
5. Based on material requirements, we select the right flat metal sheet. Options include aluminum, brass, copper, and steel.
6. As part of set up, Engineers note the depth of the part and the degree of radius. They position the die and punch properly on the press. The metal sheet, or blank, is placed on the die.
7. The punch is applied against the die with force, which shapes the workpiece as desired. This process is repeated to produce the correct depth and size.
The finished part, having been created from a single sheet of metal, is strong and seamless. The precision of the process allows it to be completed quickly, for less technical labor costs and quicker turnaround times.
Description | Metal deep drawn housing,sheet hydroforming tank, metal deep drawn case,metal deep drawn part |
Machinery | 1000T pnumatic press machine |
Material | SUS304 |
Processes | Compound die stamping |
Tolerance | 0.10mm |
Type of welding | Robot welding |
Surface finish | brushing |
Environment friendly | all materials and processes are Rohs conformed. |
Quality system | ISO9001 |
Hot tags: Sheet metal hydroforming part for kitchen range, metal hydroforming part, metal hydroforming component, sheet metal hydroforming process, China, manufacturers, factory, Customized, suppliers
This is the base holder of kitchen range,using laser cutting,deep drawing,bending,welding process to manufacture and brushing to finish.
The Process of Deep Draw Stamping
The deep draw process is necessary for parts with a depth that exceeds their diameter, like beverage cans, deep pans, assembly housings, and other containers. A blank piece of sheet metal is positioned over a die, and a punch is used to force the metal into the die and create a custom shape. Once the die is made and tooling set, the process is relatively inexpensive, especially for high-volume production, because it can be completed with minimal downtime or maintenance.
From start to finish, the deep draw stamping process is as follows:
1. Engineers provide a design.
2. Our Engineers review the design and determine whether the part can be created with our 50-1000 ton presses.
3. We consider the ideal thickness, shape, and radii of the finished part and what will work best based on customer specifications and our expertise. Typical parts we create are between 0.005 and 0.5 inches, with extremely tight tolerances. We can also make dies up to four feet wide and eight feet long.
4. We implement Finite Element Analysis, or FEA. This allows us to virtually create the part using the final design and accurately simulate the entire manufacturing process. Any problems with design or tooling can be easily discovered and changed before it costs time and money.
5. Based on material requirements, we select the right flat metal sheet. Options include aluminum, brass, copper, and steel.
6. As part of set up, Engineers note the depth of the part and the degree of radius. They position the die and punch properly on the press. The metal sheet, or blank, is placed on the die.
7. The punch is applied against the die with force, which shapes the workpiece as desired. This process is repeated to produce the correct depth and size.
The finished part, having been created from a single sheet of metal, is strong and seamless. The precision of the process allows it to be completed quickly, for less technical labor costs and quicker turnaround times.
Description | Metal deep drawn housing,sheet hydroforming tank, metal deep drawn case,metal deep drawn part |
Machinery | 1000T pnumatic press machine |
Material | SUS304 |
Processes | Compound die stamping |
Tolerance | 0.10mm |
Type of welding | Robot welding |
Surface finish | brushing |
Environment friendly | all materials and processes are Rohs conformed. |
Quality system | ISO9001 |
Hot tags: Sheet metal hydroforming part for kitchen range, metal hydroforming part, metal hydroforming component, sheet metal hydroforming process, China, manufacturers, factory, Customized, suppliers
